transmission components for the Automotive and Off-highway Industry.

Engine is a device that produces power. It is made by various parts connected to each other and work together to achieve power by burning of fuel. These parts are cylinder block, piston, cylinder head, connecting rod, crank shaft, oil sump, cam shaft, valves, spark plugs, injector, pushrod and manifold.

The auto component industry has developed the capability of manufacturing all components required to manufacture vehicles. The component industry has now complete capability to manufacture the entire range of auto-components such as Engine parts, Drive, Transmission Parts, Suspension & Braking Parts, Electricals, Body and Chassis Parts, Equipment

The Indian auto component industry can be broadly categorised into six major segments. Engine and drive transmission parts together contribute about 50 per cent of the auto component industry production. Engine parts, which constitute 31 per cent of the production, mainly comprise of pistons, engine valves, car burettors, fuel injection systems, camshafts, crankshafts and cooling systems.

The sub-segments include pistons, piston rings, engine valves, car burettors, fuel-delivery and cooling systems and powertrain components. Engine parts comprise the largest product segment of the auto components industry.

Engine Parts helps to gain the most out of the vehicle’s engine. The tough Engine Parts from leading manufacturers are made to bear tolerances that outlast the tough road conditions and give excellent performance for years. The massice collection of Engine Parts includes Cams, Timing & Valve, Complete Engines, Cranks, Rods, Pistons & Oil, Engine Blocks & Cylinder Heads, Engine Hardware & Headbolt Sets, Fan & Timing Belts, Gaskets and Motor Mounts. Equip the vehicle with any of these incredible Engine Parts from the best engine parts manufacturers to ensure engine’s full potential!

Avtec offers engine and transmission components

In transmission, the transmission components transfers the power and energy from the engine to the wheels mainly through the gear and shaft. It helps to maintain the speed of the vehicle without disturbing its performance. The transmission is connected to the crankshaft of the engine. The resultant energy of the transmission is transferred to the differentials through the driveshaft, which in turn operates the wheels. The transmission components are clutch, the gear box, propeller shaft, universal joints, rear axle, wheel and tyre.

Variants of transmission and its components:

The two main types of transmission are manual transmission and automatic transmission. In manual transmission, the gear is movable thus making the driver to alter and select the desired gear ratio while driving the automobile. In automatic transmission, the gear changes automatically without the physical involvement of the automobile driver. The major components of automatic transmission are planetary gear sets, the hydraulic system, seals and gaskets, the torque converter, the governor and the modulator while the manual transmission include gear selector fork, lay shaft, collar.

Necessary guidelines of transmission components:

·        They have to smoothly connect and disconnect the engine to the rest of the powertrain.

·        They have to permit speed reduction between engine and the drive wheels in the ratio of 5:1.

·        The power flow from engine to wheel should happen at right angles.

·        The driving wheels should be able to operate at different speeds.

·        They should be able to alter the power between the engine and the drive wheels.

·        Power should be transferred in reverse direction.

·        Enable power transmission at varied angles and varied lengths.

·        They should be able to endure the driving force, braking effort and rotatory action efficiently.

Avtec automobile is manufacturing to deliver powertrain solution

An Automobile consists of different complex parts which helps in enabling proper and efficient functioning of the automobile. Due to the upgrade in the quality of life, more people choose to buy cars. Hence, the automobile industry is booming with greater demand. Auto components manufacturers in India consistently use advanced technology to manufacture the automobile parts with high precision and quality. Some of the major automobile components include the engine, gearbox parts, drive axle, oil filter, chassis, brakes, steering and suspension. Fluids and belts in an automobile may seem insignificant but they play vital role in maintaining the engine’s life.

Types of automobile components:

Engine is the most important part which powers the entire vehicle. It decides the performance of the vehicle.

Gear box is also called as transmission. Transmission uses gears to transmit the power from engine to the wheel of an automobile.

Drive axle sets the vehicle in motion. It allows the driver to turn the wheel and control the vehicle.

Oil filters eliminates the dust materials and unwanted coarse particles from the engine oil. By doing this, oil filters ensure the effective functioning of the engine.

The frame of the vehicle is provided by the chassis which supports the various parts of the automobile such as engine, brakes, steering, axle, tires. The chassis is usually made by light steel or aluminum. The job of the chassis is to make sure the vehicle produces less noise and low vibration. If engine is the heart of the vehicle then, the chassis forms the skeleton of the vehicle.

Brakes are used to halt or reduce the speed of the automobile
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Engine parts manufacturer

Engine generates the power to the vehicle by burning the fuel. The main part of engine is the cylinder. Other parts of engine include piston, spark plug, valves, connecting rod, crankshaft, water jacket and sump. All the other parts are located in the cylinder itself. Each engine part manufacturer has to produce the best quality engine since it plays the important role in deciding the performance of an automobile.

Important parts of an engine:

In cylinder, the fuel reacts with the oxygen in air to produce heat to power up the engine during the combustion process.

Piston is the cylindrical shaped, movable part of the engine located on the cylinder. It moves up and down to convert the fuel energy into the mechanical energy.

Spark plug positioned on the cylinder head is used to initiate the spark to ignite the fuel mixture during combustion. Timing is crucial for the spark to make everything work accurately.

Valves is also placed on the cylinder head, opens up to let the air fuel inside the cylinder and used to let out the gas outside the cylinder.

Connecting rod revolves at both ends to connect the piston to the crankshaft. Its angle decide the movement of piston and crankshaft.

Located at the bottom of the cylinder, crankshaft changes the up and down motion of the piston into rotatory motion. This act basically makes the wheel to rotate in a vehicle.

Oil sump is conveniently placed on the bottom of the cylinder to collect the lubricating oil for the mobile partsof the engine.

Transmission gears and shafts

The main purpose of transmission gears and shaft is to transmit the power from vehicle’s motor engine to the operating axle through the shaft. Transmission gears and shafts are mostly used in cars, commercial vehicles, & farm equipment such as combine, tractor, implement, engine, motor or as attachment. The transmission gears and shafts has to experience various heat treatment processes to make sure that it satisfies the preset guidelines. So, gear making includes a lot of meticulousness while manufacturing. High precision machines uses hobbling, shaping, and shaving and gear grinding technology to produce the high quality gears and shafts. The minute process is carried out in such a way that it has to ensure the best industry standard to satisfy the customer requirement.  

Essentials of transmission gears and shaft:

·         It has to contain precise measurement. Perfect finish should be achieved.

·         It has to be highly tolerant.

·         It should endure high metal fatigue and should tolerate road shock.

·         It should be 100% corrosion resistant.

·         It should be completely wear and tear resistant.

·         The process of making gears and shaft must guarantee efficiency at minimal cost to assure more profit.

·         It has to be tested according to the high standard parameters before supplying to the customers.

Advantages of transmission gears and shaft:

·         It is very durable.

·         It is very strong mechanically hence, heavy loads can be elevated easily.

·         It can be maintained just by lubricating with oil or grease to minimize friction and allow smooth movement. Therefore, it involves low maintenance.

·         Transmission gears and shafts can be made in any customized size and dimension.

Auto Components Manufacturers In India Get Customers Globally

There are many auto components manufacturers in India. They give out many best products used by the leading automobile companies around the world. The products are reliable, durable and affordable by the customers. Global marketing has made manufacturers transform into essential auto parts providers. There are many world class companies like BMW, Toyota, General Motors and Volkswagen depending on the auto parts manufactured in India. These auto parts are of high quality and are available at reasonable rates. These are original components and are liked by many customers all over the world. Day after day the demand for them is rising and thus the production also.
The world market is depending on the auto parts manufactured by the Indian companies for meeting the global market. Export is increasing, and there are a lot of manufactured parts worth billion dollars sent to other regions of the world. India itself meets about 31% of the world requirement of spare parts of the engine. The companies are mainly located in Pune, Delhi, and Gurgaon. United Nations has helped India get customers for micro, medium and small sized companies manufacturing auto parts. There are some events like Expo held to introduce the customers to the products of the enterprise.

There is an organization set by the United Nations to present the Indian companies to global market. All sorts of technical information are given to customers to get industrial sub-contracts and manage the supply chain. Auto components manufacturers in India whether small or big, are exposed to the global market by them. Many of the manufacturers are interested in manufacturing their products in India. R&D of the auto components are already set up in India to improve the quality of every product made. As there is the internet connection, there is not much difficulty in getting customers from all over the world to buy the auto components.

Getting the Suitable Gears and Shafts for your Vehicle

Want to enjoy a safe drive? Then you need the quality assured gears and shafts that help you to handle your car easily moving in right direction. You can find useful gears along with shafts, and you need to pick up the suitable ones, which fulfill your requirement. Make sure the stuff gets fitted in your car and thus you can use the system without any worries. First, you must know the technologies a company are suing while manufacturing the products that help you to make a right choice knowing that you have the feasible one. Before you choose a supplier, you can go through the reviews knowing that you are at the ideal place from where you can opt for the best options.

• Knowing the Mechanism

Once, you decide to purchase it’s important to understand the detailed mechanism of the gears and shafts that make you feel confident while using in real time. In this regards, you can also consult with an expert who can help you to understand the important facts about the stuff you are going to purchase. The engineers develop the exclusive pieces for your car that give you the courage to drive safely while on the roads.

• Get a Sophisticated Design

While buying you must get a classy design, which gives your car a modern look and you can feel happier. You need to comprehend the benefits of the gears along with the durability and thus can make a right decision purchasing a suitable one. The gears you are using need to be flexible ensuring that you can move it easily controlling your car’s direction.
In this way, gears and shafts play a significant role helping you to drive confidently, which is necessary to avoid any unwanted situation. You can thus bring in real happiness in your life, which aids you to prevent any negative impacts.  

Select the Best Transmission Parts Manufacturer

Needless to mention, that the market is flooded with the countless transmission parts manufacturer and to select the best among the rest is literally a grueling task. Before purchasing anything from the manufacturers, we should know how to select the best supplier who can satiate our requirements. Once you have landed the right place, then it becomes very easy for you to choose the best transmission parts.

How to select the best manufacturer?

·         Check the customer feedback

This is the easiest and the most reliable way to find the best manufacturer around you. Check for the customer feedback which they have given after using their services. Look, it is not guaranteed that every feedback is genuine but still many of them are authentic and offer you the generic idea about the quality of the transmission parts manufacturer.

·         Look at their status and current position in the market

Another way to find the best manufacturers among the countless number of options is to look at their current position in the market. Their status will clearly depict their quality of services. If they have established name and well – known for their excellent customer support then come down in the favor of the same and choose the desired products.

·         Check their previous records

Along with the current status, it is important to check their previous records. This thing will let you know about their actual condition (other than the market position). See if they provide transparency in their selling or not and also look what kind of payment options they are offering you for the final payment. 

Powertrain Components and their manufacturing

Powertrain mainly describes the main components that generate and delivers the power on the road, water or air. Also known as power plant, Powertrain components include the engine, transmission, drive shafts, differentials, and the final drive (propeller, caterpillar tractor or continuous track and drive wheels). Recently, battery, electric motor and the control algorithm are also added as the essential elements of powertrain. The basic purpose of powertrain is to convert the stored energy into the kinetic energy for propulsion purposes. The stored energy can be in any form such as chemical, solar, nuclear, potential etc. A countless number of powertrain components manufacturers are available in the market but you should check their reviews and customer feedback first before actually purchasing the desired product. 

Manufacturing Process of Powertrain Components

The manufacturing of powertrain components is very crucial for industries, especially automotive and other vehicle sectors. These components are so designed so as to satiate the needs of the buyer and to enhance the efficiency. The basic demand done by the customers while manufacturing these components is that the components should have long life, less polluting, higher in performance and reliability and should be more fuel efficient. Quality control over these components can be achieved through metrology technology that is applied to the all the steps in power training manufacturing process. Due to extensive competition, these companies often do the necessary changes in these components and thus make them more economical to use. The manufacturing of these products is done to meet the customer’s demands and requirements

Transmission Components that make automatic transmission possible

Automatic transmission is a type of motor vehicle transmission that automatically changes the gear ratios as the vehicle start moving, thus freeing the driver from such hardships. The most common type found in automobiles is hydraulic automatic transmission. But have you ever think that what makes this automatic transmission possible? Such type of transmission consists of several transmission components and systems that are particularly designed to work together in a symphony of electrical, hydraulic and mechanical energy. Let’s get to know about these components that make this transmission actually possible.

The hydraulic system

This basically controls the clutches and bands so as to control the planetary gear sets. For the proper functioning, it uses special transmission fluid which is sent under pressure by the oil pump.

Planetary Gear Sets

Planetary gear sets is one of the important transmission components that provides the several forward and reverse gear ratios.

Seals and Gaskets

This component is used to prevent oil leaking by keeping it at the place where it is supposed to be.

The Torque Convertor

Another important component that makes the automatic transmission possible is the torque converter that acts like a clutch and stop the vehicle while the engine is still running.

The Governor and the modulator

These components are used in the non – computerized transmission and usually provide the inputs that instructs the transmission when to shift.

The Computer Controls

These are related to the computerized transmissions and use the sensor on engine to detect the things such as throttle position, vehicle speed, engine speed, engine load, switch position, stop light etc.